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Chris Colby
Posted by Chris Colby on Thursday, 29 November 2012 in BYO Brew Blog
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Bastrop is Brewing

As I mentioned in a previous blog entry, a new brewpub opened up about a block from me. Bastrop Brewhouse has been open for a couple months now, serving guest beers from Austin brewers (including Live Oak, (512), Circle and Independence). But now they are on the cusp of serving their own creations.

Last week, they brewed their first beer on their 3.5-barrel system. Getting there took awhile. Originally, the burners the brewer (Ed Peters) ordered didn’t seem like they were doing the job. He was worried that they didn’t have enough gas pressure to generate a sufficient amount of heat to boil the wort. As it turns out, the company had sent the wrong burners and once that error got straightened out, he had plenty of BTUs. Also, the glycol system (that circulates around the fermenters and cools them) was leaky and Ed had to charge the system with water and track and down all the leaks before they could start brewing. 

 

Now, however, everything is up and running. They brewed a pale ale on their first brew day. Their brewhouse is 3.5 barrels, but they have 7-barrel fermenters, so the next day they brewed the same beer and filled the first fermenter. (The practice of brewing two or more batches of wort to fill a fermenter is common in commercial breweries.) Since then, they’ve brewed their brown ale and Kölsch and in the next few days Ed and Kevin (Glenn, the other brewer) is brewing a special beer to be unveiled December 21, 2012, the supposed end of the world predicted by the Mayans. 

 

A neat thing for any homebrewers visiting their brewery is that everything is easy to figure out. It’s a lot like a “regular,” three-vessel, all-grain home brewery expanded to 3.5 barrels. The main brewhouse consists of a hot liquor tank, a combination mash/lauter vessel and a kettle. (They also have a 3.5-barrel fermenter that they are currently using as a cold liquor tank.) At some breweries, the collection of vessels is different. The mash vessel is separate from the lauter vessel in some cases, and there might be a separate whirlpool tank as well. In other cases, there might be a mash tun and, instead of a lauter tun, a mash filter. 

One interesting aspect of Bastrop Brewhouses plans is that the brewery is in a building adjoining the restaurant and bar. The bright tanks -- the vessels that that finished beer gets served from, are in the brewery, not in the restaurant. The plan is to install underground beer lines running from the bright tanks in the brewery to the taps at the bar. The lines will be glycol chilled. 

Here's a picture of Ed (right) and Kevin (bathed in sunlight) on their first brew day: 

EdandKevin

Last modified on Friday, 08 March 2013
Tagged in: brew school UC-Davis brewing
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Chris Colby

I learned to brew beer right around the same time that I discovered good beer. I started graduate school at Boston University in 1990 and quickly began enjoying the local brews — particularly Harpoon Ale, Sam Adams Boston Ale and Dock Street Amber (from Philadelphia) — that were popping up. There was even a brewpub, Commonwealth Brewing, with three or four regular brews and a new “seasonal” beer every other month or so. I also tried out imported beers, whenever possible. Coming from South Dakota, where Beck’s was an exotic import, this was an eye-opening experience.


A couple of graduate students in my department brewed beer and I was immediately intrigued. I learned the basic extract brewing method from them, but was hampered for a long time by substandard equipment — especially the lack of decent-sized brewpot — and having to brew in a small Boston apartment.


My early brewing efforts were also hampered by my lack of knowledge. As a graduate student in biology, I could have easily dug into the advanced homebrew literature at the time, but I figured I had enough things to study and just wanted a nice, easy hobby that ended up with me drinking beer. And, even though the stuff I made wasn’t great, it did get drunk on poker night with no complaints.


I got a nudge in the right direction from a friend of mine, John Weerts. I went to college with John and would see him over the holidays as my folks had moved to Kansas City, where he lived. I taught him how to brew on one of those occasions, but then he struck out on his own. He joined is local brewclub (Kansas City Bier Meisters), stepped up to all-grain brewing and started making some really good beer. Years later, he visited me in Boston and brought along a keg of rye beer, which was fantastic. I immediately knew I was missing out on something.


On my next stop at my local homebrewshop (The Modern Brewer), I bought every book they had, including George Fix’s “Principles of Brewing Science” and Greg Noonans “Brewing Lager Beer.” Armed with the knowledge from these books, a new brewpot, and a ridiculously cobbled together all-grain set-up, I brewed a mini-mash version of a porter recipe of mine. It was the best beer I had made so far.


Fast forward to today, and I still think that gaining the right knowledge is the most important step to brewing great beer. (My brewing set-up is still almost comically jury-rigged, but it works.) I have read a number of professional brewing texts (and recommend the two volume “Malting and Brewing Science” set by Briggs, Hough, Stevens and Young), keep track of many of the great homebrewing forums out there, and am a member of the Austin ZEALOTS homebrew club.


The best way to gain brewing knowledge, however, is to brew. And, I normally brew about 20 batches per year. In the 15 or so years I’ve been a homebrewer, I have brewed ales, lagers and sour beers. I have tried most of the common traditional brewing techniques and experimented with new techniques (including my reiterated mashing techniques). Although primarily an all-grain brewer, my interest in extract brewing has been rekindled due to new techniques (such as the extract late procedure) and I have recently experimented with ways to improve partial mashing (especially making dark beers with a partial mash procedure).

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